Dynamic Decoupled Current Control for Smooth Torque of the Open-Winding Variable Flux Reluctance Motor Using Integrated Torque Harmonic Extended State Observer

Abstract

Variable Flux Reluctance Machines (VFRMs) face multiple interconnected challenges that limit their performance, particularly in high-performance applications such as electric vehicles (EVs), where smooth torque output and robust operation are critical. Chief among these challenges are complex inter-axis couplings, including cross-coupling in the dq-axis, differential term coupling in the d0-axis, and disturbances propagating from the 0-axis to the q-axis. Additionally, harmonic disturbances associated with torque ripple exacerbate performance issues, resulting in degraded dynamic behavior. These challenges hinder current loop controllers, preventing effective management of winding impedance voltage drops and inter-axis coupling terms without advanced decoupling strategies. To address these challenges, this paper proposes a novel integrated torque harmonic extended state observer (ITHESO) within a decoupled current control designed to ensure fast and accurate current tracking, system stability, and torque ripple reduction. The ITHESO identifies and compensates for total current disturbances, including harmonic components, through feed-forward compensation within the current loop. Furthermore, the influence of control parameters and the effects of parameter mismatches on stability, torque ripple reduction, and disturbance rejection are thoroughly analyzed. Experimental validations demonstrate that the proposed strategy significantly enhances torque dynamics and reduces torque ripple, outperforming the conventional Active Disturbance Rejection Control (ADRC), which does not explicitly address disturbances associated with torque ripple. These advancements position the VFRM with the ITHESO as a competitive option for high-performance EV propulsion systems, offering smooth operation, noise reduction, and reliable performance under varying speeds and loads.