OPTIMAL MAINTENANCE PROGRAM OF A WASTE-TO-ENERGY PLANT : Case Study: wasteWOIMA®
Igodo, Alassani Fousseni (2022-04-04)
04.04.2022
Julkaisun pysyvä osoite on
https://urn.fi/URN:NBN:fi-fe2022040426802
https://urn.fi/URN:NBN:fi-fe2022040426802
Tiivistelmä
Waste-to-energy (WtE) plant is a complex system which requires different maintenances to be reliable and available in its full functionalities. Maintenance has a crucial impact on the performance, availability and reliability of the WTE plant. The inadequacies of WTE plant lifetime maintenance may increase the production costs, and more it negatively affects the competitiveness, makes the downtime longer and the Mean-Time-Failure is bigger.
The thesis focuses on the maintenance of WtE plant and it reviews the existing literature about Waste-to-Energy maintenance program and then find the best combination that better suits a Waste-to-Energy plant. This thesis has into two parts: the first part identifies the critical factors that enable high availability of Waste-to-Energy plant and the second addresses the identification of the right criteria for spare part selection. Both parts are aimed at enhancing the availability of Waste-to-Energy plant. A survey was sent to Waste-to-Energy professionals to collect data and compare that data to the findings in literature.
DEMATEL method is chosen over the other methods for the pragmatic methodology used to construct and analyze the structural model involving causal relationship between multiple factors. It also integrates different expert knowledge that helps to investigate internal relationship and significance degrees of all the chosen factors. One advantage is that it can present a derived relationship through a cause-effect diagram. Critical factors through a visual structural model can be found, as well as the interdependent relationship amount factors are identified and evaluated while using DEMTEL.
Key findings of the study revealed that human, economic, equipment and tools, management and environment factors have important impact of the effectiveness of the maintenance and the availability of the WtE plant, whatever the maintenance strategies from preventive to corrective maintenance through the condition maintenance. Quality, Lead time, Price and severity of spare part failure are keys criteria to consider while selecting spare part for WtE plant.
The main limitation is that, the sample was a bit small since only few responds to the survey. Limitation of the thesis is related to the amount of the data collected. The findings cannot be generalized as it is affected by the limitation. The survey encounters probably the lack of cooperation from respondents as the study was not directly requested and done from their companies.
It would be interesting to do further research of the topic by using data from different plants operated by the case company, to make the research more objective. This will help the case company knowing real issues their plants face. It could be interesting to do further research by focusing for instance on different locations and population because different climatic and environment factors may influence the failure rate of the plants items; dust, humidity, cultural factors.
The thesis focuses on the maintenance of WtE plant and it reviews the existing literature about Waste-to-Energy maintenance program and then find the best combination that better suits a Waste-to-Energy plant. This thesis has into two parts: the first part identifies the critical factors that enable high availability of Waste-to-Energy plant and the second addresses the identification of the right criteria for spare part selection. Both parts are aimed at enhancing the availability of Waste-to-Energy plant. A survey was sent to Waste-to-Energy professionals to collect data and compare that data to the findings in literature.
DEMATEL method is chosen over the other methods for the pragmatic methodology used to construct and analyze the structural model involving causal relationship between multiple factors. It also integrates different expert knowledge that helps to investigate internal relationship and significance degrees of all the chosen factors. One advantage is that it can present a derived relationship through a cause-effect diagram. Critical factors through a visual structural model can be found, as well as the interdependent relationship amount factors are identified and evaluated while using DEMTEL.
Key findings of the study revealed that human, economic, equipment and tools, management and environment factors have important impact of the effectiveness of the maintenance and the availability of the WtE plant, whatever the maintenance strategies from preventive to corrective maintenance through the condition maintenance. Quality, Lead time, Price and severity of spare part failure are keys criteria to consider while selecting spare part for WtE plant.
The main limitation is that, the sample was a bit small since only few responds to the survey. Limitation of the thesis is related to the amount of the data collected. The findings cannot be generalized as it is affected by the limitation. The survey encounters probably the lack of cooperation from respondents as the study was not directly requested and done from their companies.
It would be interesting to do further research of the topic by using data from different plants operated by the case company, to make the research more objective. This will help the case company knowing real issues their plants face. It could be interesting to do further research by focusing for instance on different locations and population because different climatic and environment factors may influence the failure rate of the plants items; dust, humidity, cultural factors.